Labor
We are seeking an experienced Core Wiring Harness Design Release Engineer (DRE) to own the end-to-end design, validation, and release of foundational electrical wiring harnesses across multiple vehicle/product platforms. In a "Core" capacity, you will focus on establishing reusable harness architectures, standardizing components (connectors, terminals, retention clips, coverings), and ensuring Design for Manufacturability (DFM) and Design for Assembly (DFA) across global programs. You will serve as the technical bridge between electrical systems engineering, 3D packaging teams, manufacturing plants, and Tier-1 harness suppliers.
Key ResponsibilitiesEnd-to-End Design & Release: Lead the 2D schematic integration, 3D routing/packaging, component selection, and formal engineering release of core wiring harnesses from concept through mass production.
Core Standardization & Reuse: Develop and maintain standard design guidelines, component libraries (connectors, terminals, seals, conduits), and modular harness architectures to maximize cross-platform reuse and reduce part complexity.
Validation & Compliance: Author and execute Design Verification Plans and Reports (DVP&R) and Design Failure Mode and Effects Analysis (DFMEA). Ensure all designs meet electrical load, thermal, vibration, environmental sealing, and EMC/EMI requirements.
Supplier & Manufacturing Support: Collaborate closely with Tier-1 wiring suppliers during quoting, tooling, and PPAP (Production Part Approval Process). Support prototype builds, pilot runs, and assembly plant launches to resolve routing, ergonomic, or installation issues.
Change & BOM Management: Manage engineering change requests (ECR/ECO), release 2D harness drawings and Bills of Materials (BOMs) in PLM/ERP systems, and drive Value Analysis/Value Engineering (VAVE) cost-reduction initiatives.
Root Cause & Continuous Improvement: Lead 8D/root-cause investigations for testing, manufacturing, or warranty issues and implement permanent corrective actions into core design standards.
Perfil
Education: Bachelor’s degree in Electrical, Mechanical, Mechatronics, or Automotive Engineering (or related technical discipline).
Experience: Minimum of 4+ years of hands-on experience in electrical wiring harness design, packaging, and release within the automotive, commercial vehicle, aerospace, or heavy machinery industries.
Technical Expertise: Strong foundational knowledge of wire gauge sizing, circuit protection (fuses/relays), connector/terminal selection, sealing systems, splicing, and shielding/grounding principles.
Software & Tools:
Proficiency in 2D harness design tools (e.g., Siemens Capital Harness / CHS, Zuken E3.series, or AutoCAD Electrical).
Working knowledge of 3D CAD environments for harness routing (e.g., CATIA V5/V6, Siemens NX, or Creo).
Experience with PLM systems (e.g., Teamcenter, Windchill, or Enovia) for BOM and change management.
Quality Methodologies: Proven track record developing and executing DFMEA, DVP&R, and supporting APQP/PPAP milestones.
Communication: Strong cross-functional collaboration and communication skills to manage Tier-1 suppliers and align with internal mechanical, electrical, and manufacturing teams.
Preferred QualificationsExperience with High-Voltage (HV) wiring harnesses, EV power distribution, or high-speed data cables (Ethernet, CAN-FD, coax).
Familiarity with industry standards such as USCAR, LV214, ISO 6722, or SAE wiring specifications.
Hands-on experience troubleshooting physical harnesses during vehicle builds or bench testing.
Willingness to travel (up to 10–20%) to manufacturing plants and supplier facilities during launch phases.